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Understanding Your Stoppers

A Look at Hydraulic Disk Brakes

By Jason Giacchino




Cars have been outfitted with them for years, so have motorcycles.  But hydraulic brakes are still relatively young technology in the realm of mountain biking.  The ever-popular v-brake (manual bar mounted lever pulls on cable to activate pads that squeeze outside of wheel) was first replaced by the manual disc brake (which also used a cable activated system to squeeze pads on a rotor) more recently; bikes are being outfitted with hydraulic braking systems.  Unfortunately, although very effective in fade-free stopping power, these systems are generally more complicated and bring with them much more weight than their manual counterparts.
   
   Lets take a look at how a hydraulic brake system actually works. The brake lever is now connected to a hydraulic line that uses fluid to transmit the pressure from the lever to the brake pads. The lever presses a small piston that applies pressure to the fluid within the line, which begins the chain of events. Down at the wheels, another (larger) piston squeezes the pads onto the disc, which rotates at the same speed as the wheel. This relationship of the smaller piston using fluid pressure to activate the larger one, the force is multiplied at the wheels.
 
   The handle bar levers must now contain a master cylinder- a small canister that insures that there is enough fluid in the reservoir that if the pads thickness changes (due to wear), or the fluid expands or contracts (due to being heated or cooled), there will still be enough fluid in the system to actuate the brakes.  This also contributes to more consistent braking power and feel at the levers, otherwise braking efficiency would fluctuate at the beginning of the ride (as the fluid is still cool) and during (as the fluid heats up from friction).